系統識別號 | U0002-2407200610522800 |
---|---|
DOI | 10.6846/TKU.2006.00760 |
論文名稱(中文) | 圓管挫曲式微型閥門之研製 |
論文名稱(英文) | Fabrication of Buckled-type Microvalves Using Micro-tubes |
第三語言論文名稱 | |
校院名稱 | 淡江大學 |
系所名稱(中文) | 機械與機電工程學系碩士班 |
系所名稱(英文) | Department of Mechanical and Electro-Mechanical Engineering |
外國學位學校名稱 | |
外國學位學院名稱 | |
外國學位研究所名稱 | |
學年度 | 94 |
學期 | 2 |
出版年 | 95 |
研究生(中文) | 劉冠君 |
研究生(英文) | Kuan-Chun Liu |
學號 | 693340159 |
學位類別 | 碩士 |
語言別 | 繁體中文 |
第二語言別 | |
口試日期 | 2006-07-14 |
論文頁數 | 115頁 |
口試委員 |
指導教授
-
楊龍杰
委員 - 洪啟峰 委員 - 趙福杉 委員 - 施文彬 委員 - 康尚文 委員 - 楊龍杰 |
關鍵字(中) |
微機電系統 聚-對二甲苯 挫曲式閥門 圓形微流道 SU-8光阻 致動器 |
關鍵字(英) |
MEMS Parylene Buckled-type valve circular microchannel SU-8 Actuator |
第三語言關鍵字 | |
學科別分類 | |
中文摘要 |
本研究使用parylene C材料沈積步階覆蓋良好之特性,將其均勻鍍著於犧牲層(sacrificial layer)毛細玻璃管三維表面上,隨後利用氫氟酸(HF)移除犧牲層,完成一具有圓形橫截面之parylene C高分子薄膜挫曲式導管。該導管利用彎折區阻擋流體,成為構型簡明,不需額外防漏設計且具有零值無益體積(zero dead volume)特性之挫曲式(buckled-type)閥門。 隨後利用SU-8厚膜光阻為材料,多次曝光同次顯影為手法,設計與製作parylene圓管挫曲式微型閥門之可行性驗證模組與仿生式驅動模組。前者成功驗證「彎折導管」原理可止逆流體,實現閥門之功能性;後者則提供以液體表面張力為動力源之元件,使parylene圓管挫曲式閥門彎折區產生角度變化。 成功製備之parylene圓管挫曲式微型閥門,預期進行微流體(microfluidics)的控制,進而應用於生醫實驗室晶片(lab-on-a-chip)。 |
英文摘要 |
This thesis proposes a novel parylene bucked-type valve, which is based on the parylene C technology of good step-coverage characteristic. First conformally depositing the parylene C thin film on sacrificial material of capillary glass tubes, then we remove the embedded capillary tubes via HF acid to obtain the buckled-type circular microchannel of parylene C. The buckled region stops the flow of liquid, and there is no need of adding sealing parts into the buckled-type valve with almost zero dead volume. Afterwards we integrate SU-8 photolithography into the parylene C process to fabricate a test module for feasibility study and a biomimic driving module of the buckled-type valve. The feasibility test module demonstrates that the parylene buckled-type valve has the same working principle as the “buckled straw”. Meanwhile, the biomimic driving module using surface tension-force makes the actuation angle of buckled region apparent and approves the functionality of the valve device. Finally, the fabricated parylene buckled-type valves expect to perform as a component to control microfluidics flow and then apply to lab-on-a-chip. |
第三語言摘要 | |
論文目次 |
目 錄 中文摘要 ----------------------------------------------------------------------- I 英文摘要 ----------------------------------------------------------------------- II 目錄 ----------------------------------------------------------------------- III 圖目錄 ----------------------------------------------------------------------- V 表目錄 ----------------------------------------------------------------------- VIII 第一章 緒 論--------------------------------------------------------------- 1 1-1 研究動機----------------------------------------------------- 1 1-2 文獻回顧----------------------------------------------------- 3 1-3 研究目的----------------------------------------------------- 6 1-4 各章提要----------------------------------------------------- 10 第二章 圓管挫曲式微型閥門可行性驗證模組之設計與製作----- 11 2-1 材料之選擇:parylene------------------------------------- 11 2-1-1 簡介與特點------------------------------------------ 11 2-1-2 相關微機電應用------------------------------------ 12 2-2 可行性驗證模組之設計內涵----------------------------- 14 2-3 各類玻璃管材質之蝕刻試驗----------------------------- 21 2-4 可行性驗證模組之製作程序----------------------------- 23 2-5 可行性驗證模組之製作成果----------------------------- 31 第三章 可行性驗證模組之測試與結果分析-------------------------- 36 3-1 實驗量測設備架設說明----------------------------------- 36 3-2 測試方法----------------------------------------------------- 40 3-3 量測結果與分析-------------------------------------------- 42 3-3-1 出口流率對應於彎折角度之變化關係--------- 42 3-3-2 各類材質與尺寸之挫曲式閥門止逆角度的比較--- 46 第四章 圓管挫曲式微型閥門驅動模組之設計與製作-------------- 47 4-1閥門仿生驅動模組------------------------------------------ 47 4-1-1 驅動方式--------------------------------------------- 48 4-1-2 材料選擇--------------------------------------------- 53 4-1-3 設計內涵--------------------------------------------- 56 4-2 驅動模組之製作程序-------------------------------------- 61 4-3 驅動模組之製作成果-------------------------------------- 70 4-4 製程問題與解決方法-------------------------------------- 78 第五章 驅動模組之測試與結果分析----------------------------------- 82 5-1實驗量測設備架設說明------------------------------------ 82 5-2測試方法------------------------------------------------------ 84 5-3量測結果與分析--------------------------------------------- 85 5-3-1 未整合parylene彎折導管------------------------ 87 5-3-2 整合parylene彎折導管--------------------------- 90 第六章 結論與未來建議-------------------------------------------------- 93 6-1 結論----------------------------------------------------------- 93 6-2 未來方向與建議-------------------------------------------- 96 參考文獻 ----------------------------------------------------------------------- 101 附錄A 本研究“Buckled-type valves integrated by parylene micro-tubes”發表於國際期刊Sensors and Actuators A: physical之全文--------------------------------------------------- 106 附錄B 未整合parylene彎折導管之挫曲式微型閥門驅動模組受液體驅動時,彎折角度ψ對應於環狀毛細結構長度之變化關係圖--- 113 附錄C 彎折角度ψ的數學分析模式----------------------------------- 114 圖 目 錄 圖1-1 Sim等製作之氣動式微閥門------------------------------------ 4 圖1-2 K. Hosokawa等製作之三路氣動式微閥門------------------- 5 圖1-3 Z. Hua等製作出之parylene三明治結構氣動式微閥門陣列---- 6 圖1-4 大尺度及其彎折後之塑膠導管--------------------------------- 7 圖1-5 第一代parylene挫曲式微閥門模組---------------------------- 8 圖1-6 不同操作橫截面之挫曲式閥門--------------------------------- 9 圖1-7 論文架構------------------------------------------------------------ 10 圖2-1 Parylene熱挫曲式微型致動器---------------------------------- 14 圖2-2 Tjerkstra等製作出接近半圓形之透明微流道---------------- 16 圖2-3 L. J. Yang等製作出之矩形parylene微流道SEM圖-------- 16 圖2-4 L. J. Yang等製作出之圓形parylene微流道SEM圖-------- 16 圖2-5 L. J. Yang等製作出之圓形微流道製作流程圖-------------- 17 圖2-6 以SU-8厚膜光阻封黏為一體之PE軟管與毛細玻璃管---- 18 圖2-7 圓管挫曲式微型閥門可行性驗證模組設計示意圖--------- 20 圖2-8 硼玻璃與其熱溶拉伸成為毛細玻璃管之實體圖------------ 23 圖2-9 Parylene圓管挫曲式微型閥門可行性驗證模組之製程實體圖------------------------------------------------------------------ 28 圖2-10 製作parylene挫曲式圓管微型閥門可行性驗證模組之膠片光罩--------------------------------------------------------------- 30 圖2-11 硼質毛細玻璃管3D示意圖與SEM圖------------------------- 32 圖2-12 硼質毛細玻璃管包覆parylene之3D示意圖與SEM圖----- 33 圖2-13 Parylene圓管微閥門流道3D示意圖與SEM圖------------- 34 圖2-14 Parylene圓管挫曲式微型閥門可行性驗證模組------------- 35 圖3-1 量測實驗架設圖--------------------------------------------------- 38 圖3-2 自行裝配之微閥門驅動平台------------------------------------ 39 圖3-3 閥門模組彎折原理圖--------------------------------------------- 41 圖3-4 閥門可行性驗證模組工作角度測試實驗之情形------------ 41 圖3-5 微閥門驅動平台各部位水平校正------------------------------ 44 圖3-6 Parylene圓管挫曲式微型閥門出口流率對應於彎折角度之變化關係--------------------------------------------------------- 44 圖3-7 PE圓管挫曲式微型閥門出口流率對應於彎折角度之變化關係--------------------------------------------------------------- 45 圖3-8 Parylene & PE圓管挫曲式微型閥門出口流率對應於彎折角度之變化關係------------------------------------------------ 45 圖4-1 C. J. Kim等控制汞珠於SU-8流道內作動情形-------------- 49 圖4-2 Y. C. Lee使用寬400、高600微米之錫球組裝多晶矽支架---- 50 圖4-3 蕨類孢子囊致動機構原理--------------------------------------- 50 圖4-4 圓管挫曲式微閥門驅動模組作動情形說明------------------ 53 圖4-5 挫曲式微閥門驅動模組結合parylene圓管3D示意圖----- 56 圖4-6 形變產生區與高深寬比SU-8環狀毛細結構----------------- 57 圖4-7 Parylene圓管溝槽承載區---------------------------------------- 58 圖4-8 結構補強區--------------------------------------------------------- 59 圖4-9 驅動模組尺寸註記結構------------------------------------------ 60 圖4-10 Parylene圓管挫曲式微閥門驅動模組製作程序------------- 66 圖4-11 Parylene圓管挫曲式微閥門驅動模組製程光罩------------- 68 圖4-12 金屬對準點製作流程與成果------------------------------------ 70 圖4-13 第一層SU-8驅動模組定義區----------------------------------- 71 圖4-14 驅動模組藉由第三道光罩定義出之parylene圓管溝槽承載區------------------------------------------------------------------ 73 圖4-15 挫曲式微閥門驅動模組---------------------------------------------- 74 圖4-16 Parylene彎折導管與雙層SU-8驅動模組以光阻黏合之情形-- 76 圖4-17 溫度效應對SU-8造成之影響----------------------------------- 79 圖4-18 雙層SU-8挫曲式微閥門驅動模組因與矽晶片熱膨脹量不匹配發生翹曲--------------------------------------------------- 81 圖5-1 實驗量測架構圖--------------------------------------------------- 83 圖5-2 挫曲式微閥門驅動模組彎折角度ψ之定義--------------- 84 圖5-3 Parylene圓管挫曲式微型閥門驅動模組特徵尺寸說明圖--- 86 圖5-4 挫曲式微型閥門驅動模組受液體驅動時,彎折角度ψ對應於環狀毛細結構長度之變化關係:未整合parylene彎折導--- 90 圖5-5 挫曲式微型閥門驅動模組受液體驅動時,彎折角度ψ之變化對應於環狀毛細結構長度之變化關係:整合parylene彎折導管--------------------------------------------------------------------- 92 圖6-1 Parylene圓管挫曲式微型閥門驅動模組改良構型示意圖--- 100 圖B-1 未整合parylene彎折導管之挫曲式微型閥門驅動模組受IPA驅動時,彎折角度ψ對應於環狀毛細結構長度之變化關係--- 113 圖B-2 未整合parylene彎折導管之挫曲式微型閥門驅動模組受DI water驅動時,彎折角度ψ對應於環狀毛細結構長度之變化關係--------------------------------------------------------------- 113 圖C-1 單一環狀毛細結構之彎折圖--------------------------------------- 115 表 目 錄 表2-1 氫氟酸(49%)蝕刻石英玻璃、鋁玻璃、硼玻璃之結果---------- 22 表3-1 各種材料之挫曲式閥門啟動角度--------------------------------- 46 表4-1 應用於微機電高分子材料楊氏係數之比較--------------------- 55 表4-2 SU-8相關機械材料特性-------------------------------------------- 55 表5-1 受表面張力驅動測試之挫曲式微型閥門驅動模組特徵尺寸--- 86 表5-2 未整合parylene彎折導管之挫曲式微型閥門驅動模組受液體驅動情形------------------------------------------------------------ 89 表5-3 整合parylene彎折導管之挫曲式微型閥門驅動模組受液體驅動情形--------------------------------------------------------------- 91 |
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