系統識別號 | U0002-1807200720410800 |
---|---|
DOI | 10.6846/TKU.2007.00545 |
論文名稱(中文) | 觸媒反應器之計算流體力學模擬 |
論文名稱(英文) | CFD simulation for catalytic reactors |
第三語言論文名稱 | |
校院名稱 | 淡江大學 |
系所名稱(中文) | 化學工程與材料工程學系碩士班 |
系所名稱(英文) | Department of Chemical and Materials Engineering |
外國學位學校名稱 | |
外國學位學院名稱 | |
外國學位研究所名稱 | |
學年度 | 95 |
學期 | 2 |
出版年 | 96 |
研究生(中文) | 陳逸明 |
研究生(英文) | Yi-Ming Chen |
學號 | 693360538 |
學位類別 | 碩士 |
語言別 | 繁體中文 |
第二語言別 | |
口試日期 | 2007-07-09 |
論文頁數 | 239頁 |
口試委員 |
指導教授
-
張煖
委員 - 張煖 委員 - 陳錫仁 委員 - 程學恆 |
關鍵字(中) |
薄膜反應器 甲醇合成 計算流體力學模擬 填充床反應器 |
關鍵字(英) |
Computational Fluid Dynamics Packed Bed Reactor Catalytic Reactor Catalytic Membrane Reactor Methanol Synthesis |
第三語言關鍵字 | |
學科別分類 | |
中文摘要 |
本論文使用計算流體力學(Computational Fluid Dynamics,CFD) 軟體FLUENT配合一系列之使用者自定函數(User Defined Function, UDF)完成了自二氧化碳合成甲醇之填充床式觸媒反應器(Packed Bed Catalytic Reactor,PBR)與觸媒薄膜反應器(Catalytic Membrane Reactor,CMR)之三維模式模擬,模式納入了填充床球型觸媒顆粒反應器中(1)巨相之流力、熱傳與質傳;(2)觸媒顆粒內之流力、熱傳、質傳與化學反應;(3)巨相與觸媒顆粒間之流力、熱傳與質傳;及(4)薄膜兩側巨相間之流力、熱傳與質傳。流體速度限制於層流範圍。 透過模擬探討了反應器內部之特性分佈,包括壓力、速度、溫度與組成,並探討了參數之影響,包括觸媒顆粒孔徑、粒徑、操作壓力、進料流量、是否具薄膜與膜厚等。針對填充床之摩擦因子以及觸媒顆粒與巨氣相間之熱傳係數與質傳係數,本研究並比較模擬結果與文獻關聯式,結果顯示摩擦因子較吻合,熱傳係數與質傳係數則有極大差異。 |
英文摘要 |
This thesis uses Computational Fluid Dynamics, combining with a set of User Defined Functions (UDF) to accomplish the simulation studies for the Packed Bed Catalytic Reactor (PBR) and the Catalytic Membrane Reactor (CMR) for methanol synthesis from carbon dioxide and hydrogen. The model encompasses all important mechanisms for PBR and CMR, including (1) the hydraulic, heat and mass transfers of bulk gas; (2) the hydraulic, heat and mass transfers and chemical reaction of catalyst; (3) the hydraulic, heat and mass transfers between bulk gas and catalyst; (4) the hydraulic, heat and mass transfers between bulk gases and membrane. The fluid is in the laminar flow region. The simulation facilitates the discussions on the profiles inside the reactor, including pressure, velocity, temperature and composition. The effects of catalyst particle pore size, diameter, operation pressure, feed flowrate, with or without membrane and membrane thickness are studied. The friction factor of the bed and the heat and mass transfer coefficients between catalyst particle and bulk gas are compared with the correlations reported in the literature. The friction factors are close to the correlations predictions, however, the heat and mass transfer coefficients are not and the data are very scattering. |
第三語言摘要 | |
論文目次 |
致謝 ………………………………………………………………i 中文摘要 …………………………………………………………….. .iii 英文摘要 ...…………………………………………………………….iv 目錄 ………………………………………………………………v 圖目錄 ……………………………………..………………………viii 表目錄 .………………………………………………………...….xvii 第一章 前言 …………………………………………………….….1 第二章 文獻回顧 ……………………………………………….….4 2.1觸媒反應器 ……………………………………...………………..4 2.2薄膜反應器 ……………………………………………………….4 2.3甲醇合成 ………………………………………….………………5 第三章 甲醇合成系統 ……………………………………………..7 3.1化學反應和反應動力 …………………………………………….7 3.2薄膜特性 …………………………………………………….…...9 3.3設備配置 ………………………………………………………...10 第四章 一維數學模式 ……………………………………………12 4.1數學模式建立 …………………………………………………...12 4.2一維模式之數值方法及程式架構 ……………………………...15 第五章 計算流體力學模式 ……………........................................17 5.1統制方程式 ……………………………………………………...17 5.2系統配置與網格建立 …………………………………………..20 5.3FLUENT附加程式與設定 ……………………………………...29 5.3.1FLUENT附加程式 …………………………………………29 5.3.2FLUENT設定 ………………………………………………32 5.3.2.1觸媒反應器之FLUENT設定 …………………………33 5.3.2.2薄膜觸媒反應器之FLUENT設定 ……………………34 第六章 基本個案模擬結果 ……………………………..………..36 6.1基本個案/改變觸媒孔徑個案 …………………………………..40 6.1.1基本個案之設定條件 ………………………………………40 6.1.2質傳通量 ………………...………………………………….41 6.1.3有效因子 ……………………………………………………48 6.1.4反應程度 ……………………...…………………………….50 6.1.5壓力分佈 …………………………...……………………….51 6.1.6速度分佈比較 ……………………...……………………….57 6.1.7溫度分佈比較 ………………………………………………63 6.1.8組成分佈 ……………………………………………………69 6.2改變觸媒顆粒粒徑之影響 ………………………..…………….72 6.3改變進料流量之影響 ………………………….………………..79 6.4改變操作壓力之影響 …………………….…………………….82 6.5改變薄膜反應器薄膜厚度之影響 ………….………………….92 第七章 輸送參數分析 ……………………………………………96 7.1輸送係數之計算 ..………………………………………………97 7.1.1流力輸送係數 ………………………………………………97 7.1.2熱傳輸送係數 ………………………………………………98 7.1.3質傳輸送係數 ………………………………………………99 7.2 輸送係數與文獻關聯式之比較 ...……………………………101 7.2.1流力 ………………………………………………………101 7.2.2熱傳 ………………………………………………………108 7.2.3質傳 ………………………………………………………115 7.2.3.1擴散 …………………………………………………116 7.2.3.2對流與擴散……………………………………………147 第八章 結論 …..………………………………………………....178 符號說明 ………………………………………………………….…182 參考文獻 ……………………………………………………………..188 附錄 …………………………...…………………………………….194 圖目錄 圖3-1 甲醇薄膜反應器之配置………………………………...11 圖4-1 觸媒薄膜反應器一維模式之程式架構………………...16 圖5-1 觸媒顆粒規則排列之配置……………………………...20 圖5-2 觸媒顆粒不規則排列之配置…………………………...21 圖5-3 進口端完整截面N=5示意圖………………...................22 圖5-4 管壁 管壁邊界層之網格示意圖-觸媒反應器….……….……23 圖5-5 管壁邊界層之網格示意圖-薄膜觸媒反應器…………..24 圖5-6 球型觸媒表面內外邊界層之示意圖.……….…………..25 圖5-7 進口端1/4截面,N=5示意圖………………………….25 圖5-8 觸媒反應器之系統尺寸配置示意圖…………………….26 圖5-9 薄膜觸媒反應器之系統尺寸配置示意圖……………….26 圖5-10 觸媒反應器之GAMBIT繪製圖(3D)…………………....27 圖5-11 薄膜觸媒反應器之GAMBIT繪製圖(3D)……………...28 圖6-1 觸媒反應器所討論之截面………………………..……...39 圖6-2 觸媒薄膜反應器所討論之截面……………….….……...39 圖6-3 S-A截面-改變觸媒孔徑對系統錶壓之影響……….…...52 圖6-4 S-B截面-改變觸媒孔徑對系統錶壓之影響……………53 圖6-5 S-C截面-改變觸媒孔徑對系統錶壓之影響………....…54 圖6-6 S-D截面-改變觸媒孔徑對系統錶壓之影響……………55 圖6-7 S-E截面-改變觸媒孔徑對系統錶壓之影響………..…..56 圖6-8 S-A截面-改變觸媒孔徑對系統流體速度之影響….…..58 圖6-9 S-B截面-改變觸媒孔徑對系統流體速度之影響…..…..59 圖6-10 S-C截面-改變觸媒孔徑對系統流體速度之影響………60 圖6-11 S-D截面-改變觸媒孔徑對系統流體速度之影響…...….61 圖6-12 S-E截面-改變觸媒孔徑對系統流體速度之影響…..…..62 圖6-13 S-A截面-改變觸媒孔徑對系統溫度之影響……………64 圖6-14 S-B截面-改變觸媒孔徑對系統溫度之影響……...…….65 圖6-15 S-C截面-改變觸媒孔徑對系統溫度之影響………..…..66 圖6-16 S-D截面-改變觸媒孔徑對系統溫度之影響…...……….67 圖6-17 S-E截面-改變觸媒孔徑對系統溫度之影響……………68 圖6-18 S-A截面-改變觸媒孔徑對產物之影響 (ex. CH3OH)…………………………………...…………70 圖6-19 S-A截面-改變觸媒孔徑對反應物之影響 (ex. H2)….....71 圖6-20 S-A截面-改變觸媒粒徑對壓力分佈之影響………..…..73 圖6-21 S-B截面-相同觸媒孔徑下改變觸媒粒徑 對速度之影響…………………………………….………76 圖6-22 S-B截面-改變進料流量對觸媒顆粒尾流之影響.……...80 圖6-23 S-A截面-改變操作壓力對壓力分佈之影響……….…..84 圖6-24 S-A截面-改變操作壓力對速度分佈之影響……….…..86 圖6-25 S-A截面-改變操作壓力對生成物組成(CH3OH) 分佈之影響……………………………………..….…….88 圖6-26 S-A截面-改變操作壓力對反應物組成(H2) 分佈之影響……………………………………..….…….90 圖6-27 S-C截面-薄膜厚度對生成物組成(CH3OH) 分佈之影響……………………………………..………..94 圖6-28 S-C截面-薄膜厚度對反應物組成(H2) 分佈之影響………………………………………....……95 圖7-1 摩擦因子之比較-觸媒反應器, Ptube=40bar…………….102 圖7-2 摩擦因子之比較-觸媒反應器, Ptube=4.3bar……………103 圖7-3 摩擦因子之比較-薄膜觸媒反應器 (δ=50μm),Ptube =40bar…….……………………….…….104 圖7-4 摩擦因子之比較-薄膜觸媒反應器 (δ=315μm),Ptube =40bar…….…...………………….……105 圖7-5 摩擦因子之比較-薄膜觸媒反應器 (δ=50μm), Ptube =4.3bar……………………..…….…….106 圖7-6 摩擦因子之比較-薄膜觸媒反應器 (δ=315μm), Ptube =4.3bar………………………………..107 圖7-7 熱傳係數之比較-觸媒反應器, Ptube =40bar...…….……109 圖7-8 熱傳係數之比較-觸媒反應器, Ptube =4.3bar………...…110 圖7-9 熱傳係數之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar………..…………….……...……111 圖7-10 熱傳係數之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar……….…………….….…...……112 圖7-11 熱傳係數之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar………………….................……113 圖7-12 熱傳係數之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar……….….……….………....…114 圖7-13 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=40bar, CH3OH….............................................…….117 圖7-14 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=40bar,H2O…………………………..….………….118 圖7-15 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=40bar,CO……………………………….………….119 圖7-16 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=40bar,H2…………………………….……………..120 圖7-17 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=40bar,CO2……………………………….…………121 圖7-18 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=4.3bar,CH3OH…………………………….….……122 圖7-19 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=4.3bar,H2O…………………………………..……..123 圖7-20 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=4.3bar,CO………………….…………..…....……..124 圖7-21 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=4.3bar,H2………………………………….……….125 圖7-22 質傳係數(Sh_D)之比較-觸媒反應器, Ptube=4.3bar,CO2……..……………………………..……126 圖7-23 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CH3OH…………………….….…127 圖7-24 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,H2O……………....................….128 圖7-25 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CO…………………….………..129 圖7-26 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,H2……………………….….…..130 圖7-27 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CO2………………...….……….131 圖7-28 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CH3OH………………….……132 圖7-29 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,H2O……………………...……133 圖7-30 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CO……………………..……..134 圖7-31 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,H2……………………….…….135 圖7-32 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CO2………………………..….136 圖7-33 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CH3OH……………….….……137 圖7-34. 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,H2O……….……….……….….138 圖7-35 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CO………………….…...…….139 圖7-36 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,H2…………………….………..140 圖7-37 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CO2…………………..….……..141 圖7-38 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CH3OH……………….………142 圖7-39 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,H2O…………………...……….143 圖7-40 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CO……………………………..144 圖7-41 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,H2……………………...…..…..145 圖7-42 質傳係數(Sh_D)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CO2………………...…...……..146 圖7-43 質傳係數(Sh)之比較-觸媒反應器Ptube=40bar,CH3OH………………………………148 圖7-44 質傳係數(Sh)之比較-觸媒反應器Ptube=40bar,H2O…………………………………149 圖7-45 質傳係數(Sh)之比較-觸媒反應器 Ptube=40bar,CO…………………….…………..150 圖7-46 質傳係數(Sh)之比較-觸媒反應器 Ptube=40bar,H2……………………………………151 圖7-47 質傳係數(Sh)之比較-觸媒反應器Ptube=40bar,CO2……….…………………………152 圖7-48 質傳係數(Sh)之比較-觸媒反應器Ptube=4.3bar,CH3OH………………………………153 圖7-49 質傳係數(Sh)之比較-觸媒反應器Ptube=4.3bar,H2O…………………………………154 圖7-50 質傳係數(Sh)之比較-觸媒反應器Ptube=4.3bar,CO……………………………………155 圖7-51 質傳係數(Sh)之比較-觸媒反應器Ptube=4.3bar,H2……………………………………156 圖7-52 質傳係數(Sh)之比較-觸媒反應器Ptube=4.3bar,CO2…………………………………157 圖7-53 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CH3OH………………………….158 圖7-54 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm), Ptube=40bar,H2O……….……………...……..159 圖7-55 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CO……………………….………160 圖7-56 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,H2……………………….………..161 圖7-57 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=40bar,CO2……………………..………..162 圖7-58 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CH3OH…………………...…….163 圖7-59 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,H2O……………….……….……164 圖7-60 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CO………...……………………165 圖7-61 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,H2………………………..……..166 圖7-62 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=40bar,CO2………………….….………167 圖7-63 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CH3OH………………….………168 圖7-64 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,H2O…………….………………..169 圖7-65 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CO……….……...………………170 圖7-66 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,H2…………….……...………….171 圖7-67 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=50μm),Ptube=4.3bar,CO2………….……...………..…172 圖7-68 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CH3OH……….……...…….….173 圖7-69 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,H2O……….……...……...…….174 圖7-70 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CO……………….……...…….175 圖7-71 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,H2………….……...……..……176 圖7-72 質傳係數(Sh)之比較-薄膜觸媒反應器 (δ=315μm),Ptube=4.3bar,CO2……….……...………..…..177 表目錄 表3-1 甲醇合成系統反應速率常數之參數……………..……...8 表3-2 甲醇合成系統吸附係數之參數值………………..……... 8 表3-3 Nafion膜之滲透係數-CH3OH, H2O…………………. 9 表3-4 Nafion膜之滲透係數-H2, CO2…..................................10 表5-1 管壁之邊界層設定參數………………………………....23 表5-2 觸媒反應器之低鬆弛因子設定……………...…………34 表5-3 觸媒薄膜反應器之低鬆弛因子設定……………………35 表6-1 個案彙整表………………………………………………37 表6-2 基本個案於管側之初始條件(模擬位置Z=0.5m)……....40 表6-3 基本個案於殼側之初始條件(模擬位置Z=0.5m)……....40 表6-4 CH3OH質傳量 (kg/s) (自觸媒顆粒至管中流體為正值)……43 表6-5 H2O質傳量 (kg/s) (自觸媒顆粒至管中流體為正值)…..44 表6-6 CO質傳量 (kg/s) (自觸媒顆粒至管中流體為正值)…...45 表6-7 H2質傳量 (kg/s) (自觸媒顆粒至管中流體為正值)…….46 表6-8 CO2質傳量 (kg/s) (自觸媒顆粒至管中流體為正值)…..47 表6-9 有效因子(R-1)………………………………………...….49 表6-10 有效因子(R-2)……………………………………………49 表6-11 有效因子(R-3)………………………………………...…49 表6-12 反應程度-甲醇生成量(kmole/s kgcat)……….………...50 表6-13 改變顆粒粒徑對反應程度-甲醇生成量之影響………..72 表6-14 改變進料流量對反應程度-甲醇生成量之影響…..…..79 表6-15 改變系統操作壓力對薄膜通量之影響……………...….83 表6-16 改變操作壓力對反應程度-甲醇生成量之影響……....83 表6-17 改變薄膜厚度對薄膜通量之影響…………………....…93 表6-18 改變薄膜厚度對反應程度-甲醇生成量之影響……....93 |
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